Traditional manual production has corresponding disadvantages in efficiency and quality, so many factories and enterprises are promoting production automation at present, and automatic assembly lines are automatic equipment that complete various assembly processes by a series of machines. What are the important components of automatic assembly lines? Hongdali assembly line manufacturer will share with you.
1、 Automatic assembly line material feeding unit:
The material feeding unit of the automatic assembly line is composed of an automatic discharging bin, a four degree of freedom manipulator, a material conveyor belt, and a signal terminal. The assembly line will be equipped with pneumatic components such as single rod straight cylinder, double rod straight cylinder, thin cylinder, rotary cylinder, mechanical clamp, electromagnetic valve, electrical components such as DC reducer motor, photoelectric sensor, magnetic switch and relay, and mechanical components such as synchronous wheel, synchronous belt, transmission shaft and belt. Through the cooperation of various components, the automatic delivery, transmission and transportation of materials can be realized.
2、 Automatic assembly line processing unit:
The processing unit of the automatic assembly line is composed of a rotary table module, a drilling module, a drilling detection module, an electrical control board, an operation panel, an I / O adapter port module, a CP valve island, a filter pressure reducing valve, etc. Its basic function is that when the workbench receives a new workpiece, the rotary workbench module starts to work, realizes the production and processing of the workpiece step by step, and performs simulation testing on the processing quality.
3、 Automatic assembly line assembly unit:
The assembly unit of the automatic assembly line is composed of extraction module, sliding module, electrical control board, operation panel, I / O adapter port module, CP valve, filter pressure reducing valve, etc. Its basic function is that the extraction module performs the picking and placement of work pieces, and the sliding module performs the horizontal movement and transportation of work pieces after picking. It can complete the automatic identification, transfer, parts out of warehouse, classified assembly and transportation of materials.
4、Automatic assembly line sorting unit:
The automatic assembly line is mainly composed of conveyor belt, material shaking, material trough, pushing (sorting) cylinder, diffuse photoelectric sensor, optical fiber sensor and magnetic induction proximity sensor. The starting principle is that when the work pieces sent by the conveyor station are placed on the conveyor belt and detected by the diffuse photoelectric sensor at the feeding port, the signals are transmitted to the PC, and the frequency converter is started through the PLC program. The motor operates to drive the conveyor belt to work and bring the work pieces into the sorting area, Unqualified products are sent to the recovery tank.
The above is the whole process of the automatic assembly line to realize automatic assembly and processing. Each unit part corresponds to important functions and is an important part of the realization of automation. The specific unit design of the automatic assembly line should be customized according to the actual needs. Hongdali can currently undertake the customization of industrial automation production lines in various industries!
Hongdali always open to our customers for their needs and concerns, so that we can better assist you for the conveyors systems and assembly lines.
Hongdali provide different kinds of conveyors, like roller conveyors, curve conveyors, belt conveyors, inclined conveyors… At the meantime, hongdali also provide assembly line for home appliance. We are looking agents allover the world to be our agent for wholesale conveyors, wholesale conveying system, wholesale working conveyors, wholesale belt conveyors systems,assembly lines agent, we supply conveyors and assembly lines accessories, like motors, aluminum frames, metal frame, running conveyor belt, speed controller, inverter, chains, sprockets, rollers, bearing… also we supply engineers technical supports, and provide the installation, maintain, training for you. Hongdali is always looking forward friends from all over the world to work with us.
Hongdali main products are assembly line, the automatic assembly line, the semi-automatic assembly line, roller conveyor type assembly line, belt conveyor type assembly line. Of course, Hongdali also provide different kinds of conveyor, green pvc belt conveyor, powered roller conveyor, non-power roller conveyor, gravity roller conveyor, steel wire mesh conveyor, Teflon conveyor with high temperature, food grade conveyor.
Hongdali have experienced engineer team and mechanical engineer team to support oversea projects. Our engineer team will help you to plan your factory based on your layout and guide you how to place the assembly line and conveyor. For installation, we will send engineer team to guide you how to install and train you how to use and maintain for the conveyor and assembly line.
Post time: Oct-08-2022